Epoxy Grouts

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Crane Rail Grout

Five Star® Crane Rail Grout is a highly flowable, non-shrink, rapid strength gain, epoxy grout for tight clearance applications and dynamic loads. It is a three component, 100% solids epoxy system that exhibits positive expansion when tested in accordance with ASTM C 827 for precision grouting and alignment of crane rail. Five Star® Crane Rail Grout has excellent chemical resistance.


TYPICAL USES

  • Crane rail
  • Railroad track rehabilitation
  • Precision alignment under dynamic load conditions
  • Tight clearance grouting of dynamic loads
  • Transfer car runways
  • Material handling tracks
  • Light rail applications

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DP Epoxy Grout High Flow

Five Star® DP Epoxy Grout High Flow is the only expansive, non-shrink, low exothermic epoxy system for machinery grouting. This versatile, dual purpose product is formulated for single, large volume placements and may be used as thin as 13 mm in depth. Five Star® DP Epoxy Grout High Flow is a three component, 100% solids, solvent-free system formulated to provide high-strength and superior creep resistance combined with the highest effective bearing area. Five Star® DP Epoxy Grout High Flow exhibits positive expansion when tested in accordance with ASTM C 827.


TYPICAL USES

  • Large volume applications
  • Foundation rebuilds and skid mounted equipment
  • Precision alignment under dynamic load conditions
  • Vibration dampening for rotating equipment
  • Aggressive chemical environments
  • Support of tanks, vessels and rotating equipment
  • Installation of anchors and dowels
  • Wind turbine baseplates

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DP Epoxy Grout PG

Five Star® DP Epoxy Grout PG is the only pumpable, expansive, non-shrink, low exothermic epoxy grout for machinery grouting. This versatile, dual-purpose product is formulated for single, large volume placements and may be used as thin as 13 mm in depth. Five Star® DP Epoxy Grout PG is a three component, 100% solids, solvent-free system formulated to provide high strength and superior creep resistance combined with the highest effective bearing area. Five Star® DP Epoxy Grout PG exhibits positive expansion when tested in accordance with ASTM C 827.


TYPICAL USES

  • Large volume applications
  • Foundation rebuilds and skid mounted equipment
  • Precision alignment under dynamic load conditions
  • Vibration dampening for rotating equipment
  • Support of chemical tanks, vessels and rotating equipment
  • Aggressive chemical environments
  • Installation of anchors and dowels

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HP Epoxy Grout High Flow

  • Five Star® HP Epoxy Grout High Flow is a high-performance expansive, non-shrink, epoxy system for supporting equipment requiring precision alignment. Five Star® HP Epoxy Grout High Flow is a three component, 100% solids, solvent-free system formulated to exhibit high early strength combined with the highest creep resistance at elevated temperatures. Five Star® HP Epoxy Grout High Flow exhibits positive expansion when tested in accordance with ASTM C 827.

TYPICAL USES

  • High-performance machinery grouting
  • Crane rail grouting
  • Precision alignment under dynamic load conditions
  • Vibration dampening filler for rotating equipment
  • Support of chemical tanks, vessels and rotating equipment
  • Aggressive chemical environments
  • Installation of anchors and dowels
  • Wind turbine baseplates

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SP Epoxy Grout PG

Five Star® SP Epoxy Grout is the next generation in ultra-high performance epoxy grout. Five Star® SP Epoxy Grout has extremely high compressive strength, is expansive non-shrink, with ultra-low creep and outstanding Effective Bearing Area (EBA). Five Star® SP Epoxy Grout is a 100% solid epoxy grout system for high performance machinery and equipment.


TYPICAL USES

  • Wind turbine bases and crane rails
  • Compressors and turbo-machinery
  • Presses and stamping machines
  • Pumps and rotating equipment
  • Skid-mounted equipment
  • High dynamic load applications

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Epoxy Chock

Five Star® Epoxy Chock and Epoxy Chock EX are epoxy chocking systems specifically engineered for use under integral gas compressors, skid mounted equipment, turbines, generators, and other critically aligned machinery. Five Star Epoxy Chock is a two component, 100% solids, solvent free material providing excellent flowability and high compressive strength at elevated temperatures and loading conditions. Five Star® Epoxy Chock EX is a 3 Part, extended version that is also solvent free with excellent flowability and high compressive strength at elevated temperature and loading conditions. Both systems are an economical replacement for steel chocks because they eliminate costly machining and provide virtually 100% contact to machinery base plates.


TYPICAL USES

  • Compressors
  • Turbines and generators
  • Motors and pumps
  • Hot-running machinery
  • Replacement for steel chocks

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Underwater Grouting

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Pile Jacket Epoxy Grout LPL

Long pot life underwater epoxy grout system. This three-component, 100% solids epoxy system is specifically designed for underwater grouting and marine pile encapsulation. Five Star® Pile Jacket Epoxy Grout LPL is a low viscosity resin and hardener system which is mixed with aggregate to encapsulate concrete, timber, or steel pilings in hostile marine environments.


TYPICAL USES

  • Marine pile repair and restoration when used with Five Star® PileForm™ F Fiberglass Jackets
  • Corrosion protection for concrete, steel and wood marine piles
  • Excellent adhesion to masonry, concrete, wood, steel and most marine structural materials

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